Machinery for
Insulating Glass
Production
Reliable processes, good quality, solid profit:
LiSEC solutions provide flat glass processors
around
the world with security and drive in
a challenging environment.
For the last 60 year
s, we have been working
har
d to enable you to sustainably
boost the
efficiency, the syste
m availability and the
quality output of your flat gla
ss production
process. Thanks to forward-looking thinking,
continuously striving to find the best
solution and a great deal of personal
commitment from our employees, we
have
grown from a one-man company to a
tech
nology leader.
Our adva
nced solutions generate a great
cost-to-b
enefit ratio throughout the
entire
lifecycle of your machines and systems.
Customers around the
world can benefit
from this: be they experienced
manufacture
rs or newcomers to the
industry; from family businesses to
industrial glass processors. Three main
factors ar
e essential for long-term success:
1. Turn Key Solutions
Everything from a single source including soware. Customers b
enefit from the only
company in the flat glass machine industry that can comprehensively plan and develop
large projects - also thanks to the wid
est pr
oduct range in the industry.
2. Excellent Service
Investment security and the highest availability and productivity enable the lar
ge
, global
LiSEC service network. A contact person familiar with the local la
nguage and customs is
available close to you.
3. Performance through soware integration
Integration of the production management soware
and the machinery control
(digitalization/Industry 4.0) allows top operation and optimization of all integrated
machines or whole glass factorie
s.
The benefits:
Over 60 years of partnership, pioneering spirit and stability
Investment security
due to the size of our company
Leading te
chnology with a high resale value
Great cost-to-benefit ratio throughout the e
ntir
e system lifecycle
Facts and figure
s:
1961 founding yea r 1 strong b rand 1,100 employees Over 20 sites 213 million Euros turnover (2021) Over 90 % expor t rate 7 % of turnover for R&D More than 330 pate nts
Watch on
Youtube
Table of Contents
Machinery for
Insulating Glass Production
L
ines
Insulating glass line
for rigid spacer
frames
Fit
L
ine
p. 12
Standardized insulating glass
lines
for fixed/flexible spacer frames
Insulating G
la
ss L
ine
p. 14
for Rigid Spacer Frames
E
x
pr
es
s Insulating G
la
s
s L
ine
p. 16
for Rigid Spacer Frames especially
for window construction
Insulating
glass
line for flexible
spacers
V
elocit
y & V
elocit
y plus
p. 18
Insulating glass product
ion with
highest possible speed
G
iga
I
G
p. 22
Thicker, heavier, larger
Insulating Glass Line for
Thermoplastic Spacers
Insulating G
la
ss L
ine
p. 24
for Thermoplastic Spacers (TPA)
F
a
s
t
L
a
ne
p. 26
for Thermoplastic Spacers (TPA)
Stand-A
lone Machines
Decoating
OVERVIEW EDGE DEL
E
TION
p. 28
A
K
L
p. 29
Edge Deletion for rectangles and shapes
Wash
OVERVIEW WASHING
p. 3
0
V
H
W-
F
p. 31
Automatic washing and drying plant for flat
glass
Frame Processing
BMS-
1
p. 32
Stationary Drilling Device for Spacer Frames
A4A
L
p. 33
Desiccant Filling Machine for Bent Spacer Frames
A1R
L
p. 34
Automated Desiccant Filling Machine
for Bent Spacer Frames
A
2R
L-
R
p. 35
Fully Automated Tandem Desiccant Filling
Machine for Bent Spacer Frames
A
R
L-
4
5
F
p. 36
Automated Desiccant Filling Machine
for Bent Spacer Frames
Rig
id Spacer
B
S
V
-
4
5
N
K
p. 38
Automatic bending machine for
all common spacer frames
B
S
V
-
4
5
A
N
K
p. 39
Automatic bending machine for
all common spacer frames
B
S
V
-
4
5
N
K / B
S
V
-
4
5
A
N
K
p. 40
Zero-Radius-Corner (ZRC)
L
BH-25
V
p. 42
Automated Butyl Coating Machine
for Spacer Frames
L
B
H
-6
0
M
p. 43
Semi-Automatic Butyl Coating Machine
L
B
H
-
B2
5
A
R
S
p. 44
Automatic butyl extruder for solid spacers
Frame Mounting
R
S
V
N
-
U
p. 47
Mounting Station for spacer f
rames
RSV-B p. 49
Automatic frame mounting stat
ion
Flexible Spacer Application
V
S
A
p. 51
Fully Automatic System for Applying
Flexible Spacers to Glass Sheets
VS
A-2A p. 52
Fully Automatic System for Applying
Flexible Spacers to Glass Sheets
V
S
A
-N1
p. 53
Fully Automatic System to Apply Flexible
Spacers with Plastic Foils or Metal Back Foils
V
S
A
-2N
p. 54
Fully Automatic Machine with Two Application
Systems to Apply Flexible Spacers
S
S
V
p. 55
Automated Corner Tape Application
System for Flexible Spacers
S
S
V
-
S
p. 56
Automated Corner Tape Application
System for Flexible Spacers
Thermoplastic Spacer
T
P
A
p. 58
High-quality processing of
thermoplastic spacers
T
P
A mit V
L
O
p. 59
Fast processing of thermoplastic spacers
Table of Contents
Machinery for
Insulating Glass Production
Pressing
OVERVIEW OF ASSEMBLY PRESSES A
ND GAS
FILL
ING PRESSE
S
p. 60
A
G
P
-
A
p. 62
Gas filling, assembling and sur
face
pressing of insulating glas
s units
F
P
S-
U2
p. 63
Automated Gas-Filling Machine
F
P
S-
A
p. 64
Automated Gas-Filling Machine
Sealing
L
V
L-
HM
p. 68
Fastest hotmelt
sealing in the world
VL-
1N
p. 69
Compact Automated Sealing System
CLE
A
NSE
AL (
V
FL-1F
)
p. 70
Sealing plant for highest corner
quality and heavy weights
A
P
K
V
-
F
p. 72
Automatic Cork Pad Applicator
A
P
K
V
p. 73
Automatic Cork Pad Applicator
ER-
140, ER-
100
p. 74
Sealing Table with Integrated Turning Mechanism
M
S
A
-
A30
p. 75
Station for manually sealing insulat
ing glass units
TAL-6
0N
p. 76
System for Manual Sealing of I.G. Units
Se
rvi
ce
S
er
v
ices
p. 80
We offer you worldwide service and the
fastest possible supply of spare parts.
Comp
etence Ce
nte
r
G
L
A
S
T
EC
H
p. 82
Competence Center f
or research, production and
training in the field of flat
glass processing
Table of Contents
Machinery for
Insulating Glass Production
LINE
S
We tailor the LiSEC lines individually to your production requirements.
Combine innovative systems from the ar
eas of glass processing, glass cutting,
tempering and logistics into one complete line system. Our colleagues will be
delighted
to a
dvise you and, together with
you, configure a line solution
tailored to your needs. Cross-line soware solutions are available in order to
utilise th
e full efficiency of your production.
Options
3-side steps
4-side steps
Automatic speed control
Automatic coating detection
Glass scanner
Manual or automatic tilting table
Highlights
Assembly with gas filling
6-brush washing machine including pre-washing zone
Automatic glass thickness detection
Inspection zone
Automatic sealing
Choice of the running direction
FitLine
Standardized insulating
glass lines for fixed/flexible spac
er frames
Both the LiSEC FitLine basic configuration and its catalog of supplementary options convince with a
wide variety of choices for different production requirements. For both spacer fra
me
s three elaborate
line configurations are available. Th
e standardized inter-connection of proven individual machines
guarantees on optimum and reliable quality of the produced insulating glass units. Th
e secondary sealing
can be performed fully automatically or manually, depending on the customer‘s r
equir
ements.
Washing
Scanning
Frame Mounting
Pressing
Sealing
Technical Data
FitLine 25/20
FitL
ine 35/25
Spacers
Fixed and flexib
le spacer(s)
Glass thicknesses
2.3 - 19 mm
Minimum size
350 x 180 mm
Maximum size
2,500 x 2,000 mm
3,500 x 2,500 mm
Glass transport height
520 mm (+/- 20 mm)
Maximum load
250 (150) kg/lm
Max unit thic
kness
12 - 60 mm, optional 12 - 80 mm
IG types
2 - 3-fold
Step unit
Optional:
3-side stepped unit: UK
= 0 mm, VK + HK
+ OK = 0 - 200 mm
4-side stepped unit: UK
= 0 - 100 mm, VK + HK
+ OK = 0 - 200
mm
Frame setting station
Inspection zone, back wall positioned 500 mm to the r
ear
Geometries
rectangle, optional Shapes according to LiSEC sh
ape catalogue
Watch on
Youtube
Line Management
pack
prod
ident
assetcheck
perfec
tscan
Options & Softwar
e
8 brushes (VHW-F)
Shapes
4-sheet insulating glass
Unit thickness up
to 100 m
m
Edge
deletion (AKL or AKL-S)
Steps on 3 or all 4 sid
es
Frame mounting & inspection zone
Turning station b
efore
the assembly press
Scanne
r (GSL-S)
Optimized assembly cycle
time for 50/29 & 60/33
Second metering unit for
PU/SI/PS
Automatic application
of shims (APKV)
Turning station b
efore
the sealing station
Seaming (KSR
/ KSD)
Highlights
All common rigid spacer types can be processed
Included pre-wash zone
Highest corner quality due to CleanSeal technology
Expandable due to the modular line construction
Ins
u
l
ating Gl
ass Line
Technical Data
LiSEC Iso 25/20
LiSEC Iso 35/20
LiSEC Iso 50/29
LiSEC Iso 60/33
Glass thickness
2.3 - 19 mm, optional 2.3 - 32 mm
Edge Deletion: 2,3 - 15 mm (AKL), 2,3 - 34 mm (AKL-S)
Seaming: 2,3 - 19 mm (KS
R / KSD)
Minimum size
350 x 180 mm
Maximum size
2,500 x 2,000 mm
3,500 x 2,000 mm
5,000 x 3,000 mm
6,000 x 3,300 mm
Glass transport height
520 mm (+/- 20 mm)
Maximum load
250 (150) kg/lm
Max unit thic
kness
16 - 60 mm, optional 16 - 100 mm
IG types
2 - 3-fold , optional 4-fold
Geometries
rectangle, optional Shapes according to LiSEC sh
ape catalogue
for Rigid Spacer Frames
LiSEC Iso 25/20
LiSEC Iso 35/20
LiSEC Iso 50/
29
LiSEC Iso 60/33
Basic Line
29,180 mm
34,568 mm
44,420 mm
53,554 mm
Edge Deletion (AKL)
8,450 mm
8,936 mm
11,683 m
m
13,300 mm
Edge Deletion (AKL-S)
8,477 mm
10,099 mm
12,371 mm
13,993 mm
Seaming (KSR / KSD)
5,522 mm
8,117 mm
7,146 mm
7,145 mm
Seaming (KSR + KSV)
6,660 mm
9,787 mm
8,816 mm
8,815 mm
Frame setting and
inspection zone (RSV-B)
1,185 mm
1,185 mm
1,683 mm
1,165 mm
Turning Station before Assemb
ly Press
3,922 mm
4,922 mm
3,780 mm
3,529 mm
Turning Station before Seal
ing station
3,922 mm
4,922 mm
3,780 mm
3,529 mm
Washing
Scanning
Frame Mounting
Pressing
Sealing
Sheet Turning
Edge Pr
ocessing
Edge Deletion
Proven quality meeting wide-ranging requirements. This insulating glass line is especially
equipped
for the production of coated insulating glass units with various kinds of rigid spacers (aluminum, steel,
stainless steel, plastic, hy
brid). The assembly and gas filling press keeps both gas loss a
nd cycle times
low. At the end of the line, th
e sealing station ensures stability and above
all perfect corners.
assetcheck
Options & Software
8 brushes (VHW-F)
Shape
s
4 sh
eet insulating glass
Unit thickness of up to 100 mm
Edge
deletion (AKL or AKL-S)
Steps on 3 or all 4 sid
es
Frame mounting & inspection zone
Turning station b
efore
the assembly press
Scanne
r (GSL-S)
Optimized assembly cycle
times for 50/29 & 60/33
Second metering unit for
PU/SI/PS
Automatic application
of shims (APKV)
Turning station b
efore
the sealing station
Seaming (KSR
/ KSD)
Line Management
pack
prod
ident
perfectscan
Highlights
Low cycle times due to double
d frame mounting
station and assembly and gas filling press
All common rigid spacer type
s can be processed
Includ
ed pre-wash zone
Highest corner quality d
ue to CleanSeal technology
Expand
able due to the modular line construction
Express Ins
u
l
ating Gl
ass Line
Washing
Scanning
Frame Mounting
Edge P
rocessing
Edge Deletion
Technical Data
LiSEC IsoFast 25/20
LiSEC IsoF
ast 35/20
Glass thickness
2.3 - 19 mm, optional 2.3 - 32 mm
Edge Deletion: 2.3 - 15 mm (AKL), 2.3 - 34 mm (AKL-S)
Seaming: 2.3 - 19 mm (KS
R / KSD)
Minimum size
350 x 180 mm
Maximum size
2,500 x 2,000 mm
3,500 x 2,000 mm
Glass transport height
520 mm (+/- 20 mm)
Maximum load
250 (150) kg/lm
Max unit thic
kness
16 - 60 mm, optional 16 - 100 mm
IG types
2 - 3-fold, optional 4-fold
Geometries
rectangle, optional Shapes according to LiSEC sh
ape catalogue
for Rigid Spacer Frames especially for window construction
Pressing
Sealing
Sheet Turning
LiSEC IsoFast 25/20
LiSEC IsoF
ast 35/
20
Basic Line
45,798 mm
48,420 mm
Edge Deletion (AKL)
8,450 mm
8,936 mm
Edge Deletion (AKL-S)
8,477 mm
10,099 mm
Seaming (KSR + KSV / KSD)
8,328 mm
9,300 mm
Frame setting and
inspection zone (RSV-B)
1,185 mm
1,185 mm
Turning Station before Assemb
ly Press
1,166 mm
3,302 mm
Turning Station before Seal
ing station
3,922 mm
6,028 mm
Quality and quantity are the guiding principles of this insulating glass line. It is particularly suited for the
fast, high-quality production of coated insulating glass units, e.g. for window construction. Highest quality
insulating glass units can be produced with various types of rigid spacers (aluminum, stee
l, stainless steel,
plastic, hybrid). The
double frame mounting station as well as th
e assembly and gas filling press reduce
cycle times to a minimum. At the end of the line, the sealing station ensures a perfect finish.
Options & Software
Automatic coating recognition
Inspection station with offse
t
back wall
Frame mounting station
with grid back wa
ll
Shape
s
Highlights
16 seconds cycle time (double IG-units,
900x600 mm, hot melt sealing)
24 se
conds cycle time (triple IG-units, 900x600 mm, hot melt
sealing)
Univer
sally applicable for serial insulated glass production
and mixed insulated glass production
Two spacer applicators - simultaneous applica-tion with
maximum precision and quali
ty
P
aired operation of gas filling press for paired operation -
simultaneous assembly of two differently sized insulating
glass units
Spacer applicator applies d
raught-
free without interruptions
U
ser-friendly Line Management concept
Processing of special shapes is likewise possible
Data transfer inte
rface to superordinate ERP system
Line Management
pack
prod
ident
assetcheck
perfectscan
Velocity & Velocity plus
Technical Data
Velocity & Vel
ocity plus 25/20
Glass thickness
2.3 - 19 mm
Minimum size
350 x 180 mm
Maximum size
2,500 x 2,000 mm
Glass transport height
520 mm (+/- 20 mm)
Maximum load
150 kg/lm
Max. unit thic
kness
12 - 60 mm
IG types
2 - 3-fold
Geometries
rectangle, optional Shapes according to LiSEC sh
ape catalogue
Insulating glass production with
highest possible speed
Washing
Applying spacers
Pressing
Sealing
Frame mounting
Velocity 25/20
Vel
ocity plus 25/20
Basic Line
47.905 mm
50.809 mm
With the Velocity Plus you are manufacturing with the f
astest system currently
available on the market.
This high-spe
ed line achieves lightning-fast production of double insulated glass units of 900x600 mm
with a cycle time of just 16 se
conds and using hot melt sealing. With triple units, the cycle time is just
24 seconds. This rapid production with low invest-ment costs arises in part thanks to the parallel
a
ssembly of two insulating glass units with different sizes as well as the two spacer applicators. In the
standard version Velocity, the insulating glass line is av
ailable with one applicator unit.
Watch on
Youtube
GigaIG
Thicker | Heavier | Larger - XXXL Units
Line Management
pack
prod
ident
assetcheck
perfectscan
Options & Software
Water circuit handling and osmosis
Li platform for simple cleaning
of larger glass sheets
Precise positioning and mounting of the
top frame leg with frame mounting aid
Metering with up to three sealants with
extremely short changeover times
Highlights
Mechanical edge d
eletion for all stepped insulating
glass units and shapes tha
t can be produced
Exce
llent washing results thanks to 8 brushes
Excellent cleaning options through a
ccessible
inspection station with side access
Production of asymmetrical IG units without interruption
through two-track feeding to t
he applicator
head
P
rocessing of highest loads in the
assembly and gas filling press
P
roduction of 3/4-sided steps and special shapes
GigaIG
Technical Data
GigaIG 1
GigaIG 2
Glass thickness max.
50 mm
50 mm
Unit thic
kness max.
100 mm
150 mm
Loading up to press
250 kg/lm
350 k
g/lm
Loading from press
500 kg/lm
650 k
g/lm
Step units (LE + RE + UE)
0 - 1,000 mm
0 - 1,000 mm
Step units (BE)
0 - 150 mm
0 - 150 mm
Maximum size
6,500 x 3,300 mm /
7,500 x 3,300 mm /
10,000 x 3,300 mm /
12,000 x 3,300 mm
6,500 x 3,300 mm /
7,500 x 3,300 mm /
10,000 x 3,300 mm /
12,000 x 3,300 mm
IG types
2 - 3-fold, optional 4-fold
2 - 3-fold, optional 4-f
old
Geometries
rectangle, optional sha
pes according to LiSEC
shape cata
logue
rectangle, optional sha
pes according to LiSEC
shape cata
logue
These lines set new standards in the production of insulating glass and are designed for
th
e toughest
demands. They ar
e able to manufacture the largest and heaviest XXXL insulating glass units in the world
and are alrea
dy able to fulfil the demands of tomorrow
today. All current fixed (aluminium, steel, stainless
steel, plastic, hyb
rid) and flexible spacer frames can be processed with the highest quality. LiSEC designed
the complete line in a unique, modular constr
uction style
.
Thic
ker, heavier, larger
Watch on
Youtube
Options & Software
8 brushes (VHW-F)
Edge deletion (AKL or AK
L-A)
Steps on 3 sides
Inspection zone
Turning station b
efore the
assembling press
Scanner (GSL-S)
Automatic application
of shims (APKV)
Seaming (KSR
+KSD)
Line Management
pack
prod
ident
assetcheck
perfectscan
Highlights
High process reliability due to a unique continuous closure
Gas-tight units with minimum production tolerances
Different unit thicknesses without manual intervention
High flexibility of the end products d
ue to solid
and thermoplastic spacer capability
Includ
ed pre-wash zone
Highest corner quality due to CleanSeal technology
Expandable due
to the modular line construction
Ins
u
l
ating Gl
ass Line
Technical Data
LiSEC TPA 25/20
LiSEC TPA 40/27
LiSEC TP
A 60/33
Glass thickness
2.3 - 19 mm
Minimum size
350 x 180 mm
Maximum size
2,500 x 2,000 mm
4,000 x 3,000 mm
6,000 x 3,300 mm
Glass transport height
520 mm (+/- 20 mm)
Maximum load
250 kg/lm
Max unit thic
kness
12 - 80 mm (100 mm op
tional)
IG types
2 - 3-fach
Step units
3-sided stepped units:
UK = 0 mm, VK + HK + OK = 0 - 200 mm
Data line
Line Management
Geometries
rectangle, optional sha
pes according to LiSEC shape catalogue
for Thermoplastic Spacers (TPA)
Washing
Scanning
Spacer Application
Pressing
Sealing
Sheet Turning
Frame Mounting
Unloading
LiSEC TPA 25/20
LiSEC TPA 40/27
Basic Line
41,606 mm
53,551 mm
Edge Deletion (AKL)
8,450 mm
9,566 mm
Edge Deletion (AKL-S)
8,477 mm
10,099 mm
Seaming (KSR / KSD)
6,660 mm
7,145 mm
Seaming (KSR + KSV)
8,330 mm
8,815 mm
Frame setting and
inspection zone (RSV-B)
2,777 mm
3,305 mm
Turning Station before Assemb
ly Press
3,922 mm
3,780 mm
Turning Station before Seal
ing station
11,781 mm
11,781 mm
This line is the result of consistent advancement under the headings quality and fle
xibility. As a r
esult,
it sets new standards in the processing of thermoplastic spacers. Ensuring absolute
gas tightness of
the units while simultaneously observing minimum production tolerances, it is perfectly suited to meet
the constantly increasing requirements of insulating glass manufa
cturers. Moreover, this line allow
s
diverse unit thicknesses with shorter
lead times. Even rendering production steps redunda
nt (e.g. frame
production, logistics and storage f
or frames etc.), the end result is a fully optimized production.
Watch on
Youtube
Options & Software
8 brushes (VHW-F)
Inspection zone
Glass sheet support before
the press
Scanner (GSL-S)
Automatic application of
shims (APKV)
Seaming (KSR+KSD)
Line Management
pack
prod
ident
assetcheck
perfectscan
Highlights
Cycle time of up to 35 seconds at a low investment level
Only one operator required for the entire line
High process reliability due to a unique continuous closur
Gas-tight units with minimum manufacturing tolerances
Different unit thicknesses without manual intervention
High corner quality due to CleanSeal technology
FastLane
Technical Data
LiSEC TPA FastLane 40/27
Glass thickness
2-19 mm / 2-8 für VLO
Minimum size
350 x 180 mm / 450 x 250 mm for VLO
Maximum size
4,000 x 2,700 mm / 1,900 x 1,200 mm for VLO
Glass transport height
520 mm (+/- 20 mm)
Maximum load
250 kg/lm
Max unit thic
kness
12 - 80 mm (100 mm op
tional)
IG types
2 - 3-fold
Stepped unit
3-sided stepped units:
UK = 0 mm, VK + HK + OK = 0 - 200 mm
Data line
Line Management
Geometries
Optimized for rectangles for window pr
oduction
for Thermoplastic Spacers (TPA)
Washing
Scanning
Spacer Application
Pressing
Sealing
Sheet Turning
Frame Mounting
Unloading
Scanning
The LiSEC FastLane for TPA processing sets new standards for the production of insulating glass units.
Innovative approaches to glass transport and the possibility to a
ssemble two insulating glass units in parallel
make
as of yet unmatched cycle times possible. The spacer material supports a highly flexible, automated
pr
oduction; almost no set-up times are requir
ed. Dispensing with external frame manufacturing helps to
reduce mac
hine, staff and warehousing costs. With the newly conceive
d Control Center Concept one single
employee can supervise the entire production. End products with maximum precision are guaranteed by a
large numb
er of innovations along the line. We regard
a permanent and continuous support of the individual
glass she
ets of the IG unit up to the transport rack as a matter of cour
se.
Watch on
Youtube
Options
Line server connection
Grinding of stepped sheet
Highlights
Processing of both rectangles and shapes in one cycle
Easy integration into insulating glass lines
Automatic measurement and dressing of grinding wheels
Grinding wheel widths up to 26 mm
This vertical edge deletion machine is used with surface-coated glass sheets and has been especially de
signe
d for
glass shapes. The ne
wly developed model se
ts a high standard with re
gard to processing options. The innovative
technology used (grinding head can be continuously swivelled 470°) for the first time allows automa
tic e
dge
deletion of shapes – the only requirement on the glass is a straight bottom e
dge of at least 350 mm length.
Edge Deletion for rect
angles and shapes
AKL
Technical Data
AKL
Glass height
2 m / 2.5 m / 3 m / 3.3 m
Glass thickness
2 - 34 mm
Minimum size
350 x 180 mm, optional 250 x 180 mm
Maximum size
6,000 x 3,300 mm
Grinding wheel widt
h
10 - 26 mm
Maximum load
250 kg/lm
Overview Edge Deletion
Line pass-through values
base GRIND/M
AKL
Maximum lengt
h
-
variable
Maximum height
-2 m / 2.5 m / 3 m
/ 3.3 m
Minimum size
-
350 x 180 mm
Glass thickness
variable
2 - 34 mm
Max. through-transport width
-
34 mm
Maximum load
-
250 kg/m
Transport speed
-
36 m/min
3-sided / 4-sided steps
variable
varia
ble
Special shapes per LiSEC shape cat
alogue
yes
yes
Data connection
no
Line Management
Glass transport syst
em
-
belt
Machine-specific data
base GRIND/M
AKL
Standard grinding width
variable
10 - 26 m
m
Grinding wheel speed
fixed
variable
Watch on
Youtube
Options
Shapes according to the
LiSEC shape catalog
Speed control for rolling
brushes front/rear
Automatic coating detection
1000l tank and sand filter
Additional pair of brushes for
the main washing zone
Additional heating element for
the integrated heating tank
Brushes with denser bristles
Water temperature and
conductance monitoring
Highlights
No scratching of glass sheets or coating
(infinitely adjustable brushes)
Faster and more efficient drying process
More compact construction
Saving up to 50% energy with hot water generator
Our newly developed washing and dr
ying pla
nt offers our customers the possibility to start with
a washing machine for basic re
quirements and to gradually (even over
years) adjust and upgrade
this machine to meet their growing needs. But not only its flexible upgra
dability, also the
extreme revision of the functional and technical facilities of this plant offer significant benefits.
Automatic washing and drying plan
t for flat glass
VHW
-F
Technical Data
VHW-F
Glass height
2 m / 2.5 m / 3 m / 3.3 m
Glass thickness
2 - 21 mm / 2 - 60 mm
Minimum size
250 x 180 mm (2 m / 2.5 m) / 350 x 180 mm
Heating unit for the washer
Integrated h
ot water g
eneration
Number of brushes
4 brushes (VHW-F/4), 6 brush
es (VHW-F/V6), 8 brushes (VHW-F/V8)
Transport speed
3 - 8 m/min (4 brushes), 3 - 12 m/min (6 brushes), 3 - 15 m/min (8 brushes)
Maximum load
250 kg/lm
Overview Washing
Line pass-through values
VHW-F
Maximum lengt
h
variable
Maximum height
2 m / 2.5 m / 3 m / 3.3 m
Minimum size
250 x 180 mm (2 m / 2.5 m) / 350 x 180 m
m
Glass thickness
2 - 60 mm
Max. through-transport
width
60 mm
Maximum load
250 kg/m
Transport speed
3 - 8 m/min / 3 - 12 m/m
in / 3-15 m/min
Special shapes per LiSEC
shape catalogue
yes
Data connection
Line Management
Glass transport system
Rollers
Machine-specific data
VHW-F
Pre-washing station
yes / no
Variable brush speed
yes
Pairs of brushes
2 / 3 / 4
Filter system (hot water
zone)
Automatic back washing
Zone setting
automatic
Highlights
Granulatzuführung durch
Gravitationsrüttelsystem
Schauglas zur Füllmengenkontrolle
Ge
schlossenes Füllsystem
Auch mit Sa
ugförde
rsystem zur direkten Trocken-
mittelverarbeitung aus 200 l Großgebinden
Technische Daten
A4AL
Profilbreite
6 - 24 mm
Profilhöhe
6 - 8,5 m
Profillänge
50 - 2.500 mm
Mögliche Materialien
Alu, Stahl, Niro, Kunstst
off
Technische Daten
BMS-1
Profilbreite
10 - 24 mm
Profilhöhe
6 - 8,5 m
Minimalmaß
250 x 180 mm
Mögliche Materialien
Alu, optional Stahl
Die besondere K
onstruktion des Mehrfachfüllkopfes ermöglicht die Entnahme von gefüllte
n Profilen sowie
das Einbringen von leeren Profilen, während das Granula
t flie
ßt, und dichtet gegen Trockenmittelaustritt ab.
Die Abst
andhalterauflage in 45°-Anordnung mit Federklemmung erlaubt das gleichzeitige Befüllen mehrerer
P
rofilst
äbe unterschiedlicher Breite.
Trockenmittel-Füllanlage für gebogene Abstan
dh
alter
A4AL
Stand-Alone-Maschine zum Bohren von Gasfülllöchern in Abstandhalter, die noch nicht mit
Trocke
nmittel be
füllt sind. Die Rahmen werden manuell positioniert. Das Doppelspindelbohrwe
rk
bohrt die Gasfüllöffnungen beidseitig jeweils von außen in das Profil. Die um ca. 0,5 mm kleinere
Bohrung an der Sichtseite e
rleichtert das Einbringen der Kunststoffhülsen, die ein Eindringen des
Trockenmittels in den Scheibenzwischenraum verh
ind
ern.
Stationäre Bohrvorrichtung für Abstandhalterrahmen
BMS-1
Optionen
Automatischer R
ahmentransport
Highlights
Robuste, einfache und durchdachte Bauwe
ise
Automated Desiccant Filling Mac
hine for Bent Spacer Frames
A
1
RL
Technical Data
A1RL
Profile width
6 - 24 mm
Profile height
6 - 8,5 m
Minimum size
150 x 150 mm
Max. size depending on the aspect ratio of the frame
2,000 x 2,000 mm, 2,500 x 1,500 mm, 3,000 x 1,000 mm
Possible materials
aluminum, optional: steel, stainless steel
Highlights
Short cycle times d
ue to tandem filling devices
Process-controlled filling with desiccant
Manual loading possible
Can be easily combined with an automatic butyl
coating machine for its modular design
Drilling, filling and closing of two opposite vertical frame legs by means of two multifunctional
devices with automatic adjustment to suit the size and width of the spa
cer frames. The holes are then
closed with sealant, and in the next step a butyl string is applied to the frame. An e
lectronic control
d
evice is fitted for reliable and optimal filling. Loading and unloading are
carried out fully
automatically.
Fully Automated Tandem Desiccant Filling Machine for Bent Spacer Fra
me
s
A2RL
-R
Technical Data
A2RL-R
Profile width
6 - 24 mm
Profile height
6 - 8.5 mm
Minimum size
340 x 340 mm
Maximum size
2,500 x 2,500 mm
Profile types
aluminum, optional: steel, stainless steel
Options
Shapes according to LiSEC shape catalog
Multifunctional system for drilling, filling and closing two holes drilled in two a
djacent frame legs. The machine
automatically adjusts to the width of th
e respective spacer frame. The height of the single filling head ca
n be continuously
adjusted to different frame sizes. An electronic control device is fitted for reliable and
optimal filling. Spacer frames ar
e
loaded manually. By simply turning the spacer frame 180 degrees, a
ll four frame legs can be filled w
ith d
esiccant.
Highlights
Process-controlled
fi
lling with d
esiccant
Suitable for steel and aluminum spa
cers
Time-controlled
fi
lling possible
Filling of a single frame leg is also possible
Options
Filling of glass fiber reinforced plastic
Measuring and documentation
of the amount of desiccant
Highlights
Easy to use and universally applicable
Suitable for aluminum, stainless steel and plastic profiles
Special shapes according to LiSEC shape catalog
Machine for drilling, filling and closing (with sea
lant) two frame legs, with automatic adjustment to
suit the
width of the spacer frames. By drilling the holes in the back of the profile, different sha
pe
s
and materials can be processed. An electronic control device is fitted for reliable and optimal filling.
The height of the filling head can be
continuously adjuste
d to different frame sizes. By simply turning
the spacer frame 180 d
egrees, all four frame legs ca
n be filled with desiccant.
Automated Desiccant Filling Mac
hine for Bent Spacer Frames
ARL
-45F
Technical Data
ARL-45F
Profile width
6 - 24 mm
Profile height
6 - 8.5 mm
Minimum size
Options
4, 6, 8 or 15-slot automatic
profile storage magazine
Bending of free-form special shapes
Automatic bending for aluminium,
plastic and glass fiber reinforced plastic
Printer control for inkjet printers
Multiple frame labelling
Zero-Radius-Corner (ZRC)
Highlights
Processing of aluminium, steel, stainless
steel, synthetic and composite profiles
Shape capability according to the LiSEC shape catalogue
4, 6, 8 or 15-slot profile storage magazine
Processing of glass fiber reinforced plastic
Automatically adjustable bending die for aluminium,
synthetic and glass fiber reinforced plastic profiles
Options
4, 6, 8 or 15-slot automatic
profile storage magazine
Bending of free-form
special shapes
Automatic bending for aluminium,
plastic and glass fiber
reinforced plastic
Printer control for inkjet printers
Multiple frame labelling
Zero-Radius-Corner (ZRC)
The BSV-45NK is a fully automatic spacer profile bending machine for processing all conventional,
synthetic and composite spacer frames for the production of insulating glass.
The system is equipped as a standard for processing aluminium, steel, stainless steel, synthe
tic a
nd
composite profiles. The profile magazine can be equipped with 4, 6, 8 and 15 profile stor
age slots.
Automatic bending mach
ine for all common spacer frames
BSV-45NK
Technical Data
BSV-45NK
Profile width
6 - 24 mm adjustable in increments (aluminum, steel, stainless steel), 8 - 24 mm adjust
able in
increments (plastic), optional 8 - 24 mm adjustable in increments (glass fibe
r reinforced
plastic)
Profile height
6 - 8.5 mm
Profile magazine
4-slot
Minimum size
250 x 100 mm
Maximum size
6,600 x 3,300 mm
The BSV-45ANK is a fully automatic spacer profile bending machine for processing all conventional, synthetic a
nd
composite spacer frames for the production of insulating glass. The measuring and cutting system is arrang
ed parallel
to the bending device, so that two operation steps are carrie
d out simultane
ously. Measuring, cutting and the endless
connection are performed at the same time as the bending process, which substantially reduces the cycle time
. Th
e
system is equipped as a standard for processing aluminium, steel, stainle
ss steel, synthetic and composite profiles.
Automatic bending mac
hine for all common spacer frames
BSV-45ANK
Technical Data
BSV-45ANK
Profile width
6 - 24 mm adjustable in increments (aluminum, steel, stainless steel), 8 - 24 mm
adjusta
ble in increments (plastic), optional 8 - 24 mm adjustable in increments (glass fibe
r
reinforced plastic)
Profile height
6 - 8.5 m
Profile magazine
4-slot
Minimum size
250 x 100 mm
Maximum size
6,600 x 3,300 mm
Highlights
Processing of aluminium, steel, stainless
steel, synthetic and composite profiles
4, 6, 8 or 15-slot profile storage magazine
Shape capability according to the LiSEC shape catalogue
Easy operation via touchscreen
Processing of glass fiber reinforced plastic
2
1
1
Zero-Radius-Corner (ZRC)
BSV-45NK / BSV-45ANK
The spacer materials are constantly undergoing fur
the
r development and changes, for e
xample to further
optimise the psi values. These improvements also have
an effect on the processing of the bending machine.
For this reason, LiSEC has completely re
worked the well-proven BSV-45NK / BSV-45ANK . The
system now takes the furth
er developments of the new space
r materials into account. The previously
used technology for b
ending spacers has been further re
fined so that both the old familiar
spacers and the ne
wly developed ones can be
bent with the well-proven top quality.
The integration of the zero-r
adius corner (ZRC) technology is new. Alongside the usual bent corne
rs, now spacers
can also be processe
d with the ZRC. Thanks to a new patented process, we were a
ble to develop and bring to
serial maturity,
a tension-free and material-displacement manufacturing proce
ss for 90 degree bending.
The highlight of this ZRC technology, which we have developed specially for fib
re-reinforced spacers,
is t
he self-
stiffening corner. The result is a dimensionally
stable and perfectly formed
90° corner. The challenge he
re was to
be able to reproducibly manufacture high-quality corners with different pr
opor
tions of glass fibre
and associated
profile brittleness. Furthermore,
the technology also offers the maximum butyl application area in the corne
r. In
combination with our likewise new LBH-B 25 ARS butyl coating machine, we speak of a perfect edge syste
m.
Frame corner with pinched fold
Frame corner with zero-radius corner
2
Highlights
Continuously adjustable working height
Processing of spacer frames with georgian bars / muntins
Easy coating of round arches and shapes
Frame widths up to 60 mm
Even coating on both sides of the frame
Easy operation
Highlights
Continuously adjustable working height
Processing of spacer frames with georgian bars / muntins
Round arches and special shapes can be
coated without any problem
Frame widths up to 42 mm are possible
Butyl extruder for precision butyl coating on both sid
es of spacers. Sensor-controlled guide rolle
rs ensure
optimal stabilisation of the frame and thus enable even coating. Opening and closing of the coating nozzle
s
for each frame side a
re controlled automatically. The integrated mea
surement device for frame widths
ensures continuous nozzle adjustment from 6 to 24 mm. The coating speed can be set individually.
Automated Butyl Coating Machine for Spa
cer Frames
LBH-25V
The
LBH-60M
high-precision
butyl
coating
machine
is
designed
to
evenly
coat
both
sides
of
spacer
frames
with
butyl.
An
integrated
measuring
device
measures
the
frame
widths
and ensures that the nozzles are continuously adjusted from 4 to 60 mm.
Semi-Automatic Butyl Coating
Machine
LBH-
60M
Technical Data
LBH-60M
Profile width
4 - 60 mm
Profile height
6 - 8.5 m
Minimum size
120 x 120 mm
Transport height
540 - 940 mm variable
Butyl nozzl
e
3 x 2.2 mm, 4.2 x 1.5 mm
Butyl supply
14 l butyl reservoir
Technical data
LBH-25V
Profile width
6 - 24 (optional 24 -42)
Profile height
6 - 8,5 mm
Minimum size
120 x 120 mm
Transport height
540 - 940 mm variabel
Butyl nozzl
e
3 x 2,2 mm, 4,2 x 1,5 mm
Butyl supply
Options
Nozzle width adjustment for
spacers - 5 to 34 mm
Stepless radius adjustment
200 litre barrel pump
Additional swivel aid
Selection between mecha-
nical and CNC-controlled,
stepless radius adjustment
Highlights
Precise and uninterrupted application of the butyl
Automatic height adjustment
Adaptive control
No shut down for material filling
required and easy accessibility
2
1
2
1
The butyl extruder (LBH-B25ARS) combines the latest metering technology with well-pr
oven principles
and decades of LiSEC expertise
in the
automatic butyl coating of rigid spacer frames.
How is the butyl extruder constructe
d and what frame sizes are possible?
The butyl extruder (LBH-B25ARS) is subdivided into inle
t, coating and outlet zones
for processing spacer frames up to a max. size of 2,500 x 2,500 mm.
How does the butyl extr
uder work with fixed spacers?
Aer the measurement of the spacer frame in the inlet area, both sides are e
venly coated with buty
l using a
combination of horizontal and rotating movements. The butyl is applied in a CNC-controlled,
high-precision,
dynamic metering process. This ensures that th
e desired g/m quantity of butyl is applied to each section of the
spacer frame with an application accura
cy of ± 5% without interruption to the application of the butyl.
How exactly is the butyl applied?
The butyl quantity can be set for both the straight areas and
the corner areas of the
frame independently
from one another. In doing so, the movement dynamics ca
n be adapted to the frame size and frame mate
rial.
This guarantees an exact application of the butyl, particularly in the corners, even w
ith unsta
ble frame
types. The seamless and automatic nozzle height adjustment enables precise positioning of the b
utyl on the
side surfaces of the space
rs. In addition, the glass contact surface is increased thr
ough the unique nozzle
geometry which in turn also improves the effectiveness of the primary
seal of the insulating glass.
Is processing of Georgian bar frames possible?
Georgian bar frames can also be processed with the help of special re
taining rolle
rs and adaptive grippers. In
addition, an extra swivel can be activated to adapt the frame alignment at th
e outlet before the coating process.
Automatic butyl extruder for solid spacers
LBH-B25ARS
Technical Data
LBH-B25ARS
Maximum size
2,500 x 2,500 mm
Minimum size
285 x 285 mm
Profile width
5 – 24 mm
Profile radius
Profile ra
dius: different radii adjustab
le
Nozzle heigh
t adjustment
2 – 8 mm
Application quantity, s
traight/corner
1.5 – 4,5 g/m
Metering accuracy
± 5 %
Precise and interruption-free applicat
ion of the butyl
A butyl application of 1.5 to 4.5 g/m is possible wit
h an accuracy of ± 5% with no interruption of the butyl
application, thanks to the precise, volumetric metering. The application quantity can be sepa
rately set for the
straight sections of the frame and for the corner areas. The glass contact area
of the
butyl and thus also the
effectivene
ss of the primary seal are increased through the unique nozzle geometry.
Automatic height adjustment
The butyl extruder has a stepless and automatic nozzle height adjustment integrated
as standard, enab
ling
the position of the butyl application to be precisely defined. This enables the butyl application to be posi-
tioned such that air inclusions between the butyl and the edge se
al can be avoided and such that butyl
a
pplication in the visible area of the insulating glass unit can also be avoided. With an adjustment range of
2 - 8 mm, all of the most common spacers on the market are accommodated by
the automatic nozzle height
adjustment system.
2
1
Watch on
Youtube
Options
Shapes according to LiSEC shape catalog
Inspection station with
displaced back panel
Highlights
Easy integration into any LiSEC insulating
glass system and non-LiSEC systems
Electronic control of the drive mechanism
Available as a storing section for one or two glass sheets
Mounting Station for spacer frame
s
RSVN-U
Technical data
RSVN-U
Glass height
2 m / 2.5 m / 3 m / 3.3 m
Glass thickness
2,3 - 19 mm
Minimum size
350 x 180 mm, optional 230 x 180 mm
Maximum size
6,000 x 3,300 mm
Spacer frame inset dimension
0-30 mm continuously adjustable
Maximum load
250 kg/lfm
Vertical station for the manual application of spacer frames on glass sheets. Aer feeding in th
e glass sheet to the
reference point,
the auxiliary frame mounting stops automatically adjust to the bottom and front ver
tical glass
edge. The frame inset can be centrally adjusted from 0 to 30 mm. Glass thickness adjustment is pe
rformed
automatically.
Options
Shutters and anti-drop safety devices for
easier cleaning of the sheet’s back side
Installation of additional lumi-
naires for easier inspection
and control of the sheets
Shapes according to LiSEC
shape catalog
Automatic horizontal
and vertical stops
Frame inset measurement
horizontal manual / automatic
4-side stepped unit
Highlights
Electronic control of the drive mechanism
Easy sheet inspection
Additional quality control
If the machine is equipped with shutters (see options),
anti-drop safety devices integrated in the horizontal
beam will prevent large sheets from tilting forward
Vertical station for the manual application of spacer
frames on glass sheets. Aer feeding in the glass sheet to
the refer
ence point, the auxiliary frame mounting stops are either
adjusted manually by a ha
nd wheel
(horizontal and vertical adjustment range 0 - 30 mm), or automatically, depending on the ver
sion of t
he machine.
Mounting Station for spacer frames
RSV-B
Technical data
RSV-B
Glass height
2 m / 2,5 m / 3 m / 3,3 m
Glass thickness
2,3 - 19 mm, optional 2,3 - 42 m
m
Minimum size
350 x 180 mm, optional 230 x 180 mm
Maximum size
3.500 x 3.300 mm
Stops
horizontal + vertical, 1 h
and wheel
Frame inset
0-30 mm continuously adjustable
Maximum load
Options
Butyl coating of spacers
Units with Georgian bars / muntins
Frame labeling
Double spacer feed
Shapes according to LiSEC
shape catalog
Highlights
Application of the most diverse flexible spacer
types with a width between 6 and 20 mm
Continuous application along the perimeter of the
glass sheet with a perfect quality in the corners
2
1
3
This fully automatic system is designed to apply flexible spacers to glass she
ets. The system‘s
patented application technique offers highly a
ccurate application while retaining the spacer‘s shape,
as well as low-friction and smooth feed of the spacer bars in unmatch
ed cycle times.
Fully Automatic System for Applying Flex
ible Spacers
to Glass Shee
ts
Technical Data
VSA-A
Glass height
2 m / 2.5 m / 2.9 m / 3.3 m
Glass thickness
2 - 20 mm
Minimum size
350 x 180 mm, optional 250 x 180 mm
Maximum size
6,000 x 3,300 mm
Max. processing length
2,500 mm / 3,500 mm
/ 5,000 mm / 6,000 mm
Spacer widths *
6 - 20 mm (op
tional 8.2 - 25.4 mm)
Magazine
2-fold, optional 4-fold
Maximum load
250 kg/lm
* According to LiSEC catalog
VSA-A
High quality with the application of fle
xible spacers
The patented application technology of the system gua
rantees high-precision positioning as well as low-friction and ca
reful
feeding of the flexible spacers. The result is a continuous application with per
fect corner formation.
Automatic Georgian bar marking
Georgian bars can be quickly and precisely inserted, e
ither
by means of grid levelling or simply in the pre-stamped
positioning slots in the downstream machine.
Asymmetrical spacer width in unit build-up
Thanks to the double material feed directly on the applicator hea
d, it is possible
to pr
ocess different widths of
spacer without losing time for a spacer change. This offe
rs a major advantage particularly
in production sequence
s
with constantly changing unit set-ups, such as double, triple or quadruple-g
lazed insulating glass units.
Watch on
Youtube
Options
Shapes according to LiSEC shape catalog
Automatic punching device for optimal
positioning of Georgian bars / muntins
Processing of flexible spacers with
plastic foils or metal back foils
Transport back panel
with air cushion
Frame labeling
Highlights
Continuous application with perfect corners
Automatic disposal of punched corner pieces to ensure
a clean machine and working environment
No visible beginning and end marks of butyl strings
Options
Butyl coating of spacers
Units with Georgian bars / muntins
Frame labeling
Shapes according to LiSEC
shape catalog
Spacer widths between 20 and 25 mm
The VSA-2A is ideally suited for the ma
nufacture of double or triple insulating glass units. Its full potential can
be particularly seen in glass units with air gaps of different widths, as its applicator head ca
n simultaneously
feed two different spacer widths and apply them alternately. This ensures continuous prod
uction a
nd
extremely short cycle times. The time spent on setting up and changing the spacer is th
erefore no longer
re
levant.
Fully Automatic System for Applying Flexib
le Spacers
to Glass Shee
ts
VSA-2A
VSA-N is a fully automatic application system for attaching flexible spacers from r
eels onto glass
sheets. The machine’s double-feed applicator head which is mounted to the vertical a
xis,
allows two
different widths of spacers to be pr
ocessed fully automatically without any interruption. This is
especially useful in production runs with continuously changing and asymmetric triple unit set ups.
Thus different widths do not require material changes, a
nd the gain in cycle time is significant.
Fully Automatic System to Apply Flexible
Spacers with Plastic Foils or Metal Back Foils
VSA-
N
Technical Data
VSA-N
Glass height
2 m / 2.5 m / 2.7 m / 3.3 m
Glass thickness
2 - 20 mm
Minimum size
350 x 180 mm, optional 250 x 180 mm
Maximum size
6,000 x 3,300 mm
Max. processing length
2,500 mm / 3,500 mm
/ 5,000 mm / 6,000 mm
Spacer widths *
6 - 20 mm (op
tional 8.2 - 25.4 mm)
Magazine
2-fold, optional 4-fold
Maximum load
250 kg/lm
Highlights
Application of the most diverse flexible spacer
types with a width between 6 and 20 mm
Continuous application along the perimeter of the
glass sheet, with a perfect quality in the corners
Automatic disposal of punched corner pieces
for a clean system and work area
Options
Shapes according to LiSEC shape catalog
Highlights
Easy and risk-free transport of glass sheets
Transport rollers or belts with a wear-resistant cover
Options
Shapes according to LiSEC shape catalog
Automatic punching device for optimal
positioning of Georgian bars / muntins
Processing of flexible spacers with
plastic foils or metal back foils
Transport back panel with air cushion
Frame labeling
Highlights
Two application systems with one double-feed applicator
head per system to process four different width
Continuous application with perfect corners
Automatic extraction of protective foils
applied to three spacer sides
VSA-2N is a fully automatic machine for attaching flexible spacers onto gla
ss sheets. The twin system is
equipped with two application systems and one doub
le-feed applicator head per system. Thus four
different
widths may be applied one aer another without requiring changes or set up work. This allows the
shortest cycle times reached so far, in particular when processing asymmetric tr
iple insulating glass units.
Fully Automatic Machine wit
h Two Application Systems
to Apply Flexible Spacer
s
VSA-2N
Technical Data
VSA-2N
Glass height
1.6 m / 2 m / 2.5 m / 2.9 m / 3.3 m
Glass thickness
2 - 20 mm
Minimum size
350 x 180 mm, optional 250 x 180 mm
Maximum size
6,000 x 3,300 mm
Max. processing length
2,500 mm / 3,500 mm / 5,000 mm / 6,000 mm
Spacer widths *
6 - 20 mm (optional 8,2 - 25,4 m
m)
Magazine per vertical axis
2-fold, optional 4-fold
Maximum load
250 kg/lm
* According to LiSEC catalog
System for sealing the final corne
r of automatically applied flexible spacers using a diffusion-proof, self-
adhesive aluminum tape. This robot is fitted on two glass transport sections with split drive. Glass units are
transported either on transport rollers or belts, both of which a
re provide
d with a wear-resistant cove
r.
Automated Corner Tape Application System for Fle
xible Spacers
S
SV
Technical Data
SSV
Glass height
2 m / 2.5 m / 3 m / 3.3 m
Glass thickness
2 - 19 mm
Minimum size
250 x 180 mm
Maximum load
250 kg/lm
Options
Shapes according to LiSEC shape catalog
Highlights
Little space required
Easy and risk-free transport of glass sheets
Technical Data
SSV
Glass height
2 m / 2.5 m / 3 m / 3.3 m
Glass thickness
2 - 19 mm
Minimum size
250 x 180 mm
Maximum load
250 kg/lm
System for sealing the final cor
ner of automatically applied flexible spacers using a diffusion-
proof, self-adhesive aluminum tape. This robot is fitted
on a glass transport station with
roller drive. Significant cost and space saving because a
vertical axis is not required.
Automated Corner Tape Application System for Fle
xible Spacers
S
SV-S
Frame width automatically adjustable
The thermal spacers are applied directly to the glass shee
t. Th
e frame width can be steplessly cha
nged
during on-going operation, to suit requirements and without any loss of time
.
The solution for the insulat
ing glass line
With the LiSEC line concept, the assembly, gas filling, and pressing pr
ocess steps meet the special
thermoplastic spacer bar requirements. The line principle also addresses the logistics aspects. The
logistics system consists of an automatic unloading station and a special insulating glass buffer. This
makes it possible to consistently
ensure the quality produced during application.
The perfect seal
The application of thermoplastic spacer material enables a seal that is practically invisible wh
en
installed and tha
t also ensures that the spacer ba
r is absolutely gas-tight. The spacer material is
pressed carefully into a mould chamb
er at the sealing position. The result is unique and cannot be
compared with conventional solutions in terms of t
he appearance and process reliability.
3
2
1
Options
Shapes according to the
LiSEC shape catalog
TSD-control for inkjet printers
Highlights
Vertical Lift-Over
Automatic sorting for paired or tandem operation
Very short cycle times possible
Options
Support wall with
air flotation system
Shapes according to
LiSEC shape catalog
TSD-control for
inkjet printers
Highlights
High process assurance thanks to the pressed seal
All frame widths are continuously adjustable
External spacer frame production is no longer necessary
The LiSEC TPA is a fully automatic system for applying thermoplastic spacers directly to the glass sheet.
LiSEC has developed a seal that is almost invisible when integrated and that also ensure
s th
at the spacer
is applied absolutely gas-tight. In order to also perfectly bring this appr
oach into practice, we offer the
solution as a line concept.
High-quality processing of t
hermoplastic spacers
TPA
The vertical lift-over (VLO) for the TPA application is the perfect solution for customers with incr
eased cycle time
requirements. Gla
ss sheets without TPA application are bypassing the applicator by means of a vertical lifting device
– no time consuming transport through the applicator is required. Th
e glass sheets are put at the beginning of the
line in the usual order; the VLO automatically sorts them correctly for the paired or tandem operation of the
pre
ss.
Fast processing of thermoplastic spac
ers
TPA mit VLO
Technical Data
TPA with VLO
Glass height
1,200 mm (with lift-over operation)
2,700 mm (without lift-over operation)
Glass thickness
2
– 8 mm (on the upper transport track)
– 19 mm (on the bottom transport
track)
Minimum size
450
x 250 mm (with lift-over operation)
350
x 180 mm (without lift-over operation)
Maximum size
1,900 x 1,200 mm (with lift-over operation)
4,000 x 2,700 mm (without lift-over operation)
Maximum load
150 kg/lm
Watch on
Youtube
Overview of assembly pr
esses and gas filling presses
Line pass-through values
FPS-U2
FPS-A
AGP-A
Maximum lengt
h
2,5 m / 3,5 m2,5 m / 4,0 m / 5 m / 6 m
2,5 m / 4 m / 5 m / 6,5 m / 8 m
/ 10 m / 12 m
Maximum height
2 m / 2,5 m / 2,7 m / 3,0 m / 3,3 m2 m / 2,5 m / 3,0 m / 3,3 m2 m / 2,5 m / 2,7 m / 3,0 m
/ 3,3 m
Minimum size
350 x 180 mm
350 x 180 mm
350 x 180 m
m
Min./max. unit thic
kness
12 mm - 80 mm
10 mm - 100 mm
10 - 100 mm
Maximum load
250 kg/m
250 kg/m / 350 kg/m 350 k
g/m / 450 kg/m / 550 kg/m
3-sided / 4-sided steps
0 - 200 mm / 0 - 100 mm
0 - 1000 mm / 0 - 150 mm 0 - 1.000 mm / 0 - 150 mm
Special shapes per LiSEC shape
catalogue
yes
yes
yes
Data connection
LMS / Line Management
Line Management
Line Management
Glass transport syst
em
Belt
Belt
Be
lt
Machine-specific data
FPS-U2
FPS-A
AGP-A
Glass thickness on fixed
pr
ess plate
2.3
- 19 mm / 2.3 - 26 mm /
2.3
- 32 mm
2.3
- 19 mm / 2.3 - 26 mm /
2.3
- 32 mm
2
- 26 mm / 2 - 45 mm
Glass thickness on mobile
press plate
2.3 - 16 mm / 2.3 - 19 mm
2 - 26 mm / 2.3 - 19 mm
2-26 mm / 2-42 mm
Loading on fixed press plat
e
150
kg/m
250
kg/m
250
kg/m
Loading
on
mobile
press
plat
e
100
kg/m
150
kg/m
200
kg/m
Unit build-up
2/3/4-fold
2/3/4-fold
2/3/4-fold
Spacer types
Permanent support of all sheets
Permanent support of a
ll lower edges of IG units with thermoplastic spacers, even the lo
wer edges of stepped
units, keeps the inner sheets st
able and prevents sinking.
Parallel assembly of two insulating glas
s units
Paired operation and tandem operation enable simultaneous assembly of two insulating gla
ss units for
increase
d cycle time requirements. Naturally, in doing so, the operating mode
can be dynamically adapted to
your curr
ent production requirements.
Minimal gas consumption
Integrated precision controllers regulate the gas quantity and the gas mix ratio. Precise
volume ca
lculation
in combination with mobile sealing strips enable the gas consumption to be minimised.
3
2
1
rigid / flexible
rigid / flexible / TPA rigid / fle
xib
le / TPA
Options
Shapes according to LiSEC shape catalog
3-side stepped unit
4-side stepped unit
Highlights
Unique gas-filling rate
Gas filling without turbulence
Cycle time is independent of the glass length
(by filling gas from the bottom up)
Special measuring system allows exact
pressing of units with flexible spacers
Options
Processing of 4-sheet units
Shapes according to the
LiSEC shape catalog
4-side stepped units
Maximum units thickness: 100 mm
Use of several gas types
Highlights
Permanent support of all glass sheets
(also for bottom edge steps)
3 and 4-side stepped units
Highest dimensional accuracy (+/- 0.5mm)
Suitable for 4-sheet units
Paired or tandem operation possible
Its permanent support of all glasses of multi-sheet units makes the fully-automatic spindle pr
ess the best
solution for thermoplastic spacer production. The paired or tandem operation makes it possible to reduce
the cycle times even furth
er, while the movable sealing strips combined with a precise volume calculation
ensure minimum gas consumption.
Gas filling, assembling
and surface pressing of insulating g
lass units
AGP-A
This is a fully automated system for gas filling, assembly and pressing of insulating glass units. The trie
d and
tested system of filling the sealed ‚chambers‘ with
gas from the bottom up reduces turbulence to zero. Ga
s
consumption is minimized using a system of ‚separa
te chambers‘ with sealing bars d
eveloped by LiSEC.
Automated gas-filling mac
hine
FPS
-U2
Options
Shapes according to LiSEC shape catalog
3-side stepped unit
4-side stepped unit
Highlights
Suitable for filling argon, xenon and krypton
Unique gas-filling rate
Gas filling without turbulence
Movable sealing bars significantly reduce the loss of gas
Automated gas-filling mach
ine
FPS
-A
Technical Data
FPS-A
Glass height
1.6 m / 2 m / 2.5 m / 2.9 m / 3.3 m
Unit thic
kness
12 -60 mm, optional 12 - 100 mm
Minimum size
250 x 180 mm / 350 x 180 mm
Maximum size
2,500 x 2,500 mm / 3,500 x 3,300 mm / 6,000 x 3,300 m
m
Glass thickness - fixed press plate
2.3 - 19mm, optional 2.3 - 32 mm
/ 2.3 - 26 mm (stepped units BE = 0 - 50 mm)
Glass thickness - movable press plat
e
2.3 - 15 mm, optional 2.3 - 19 mm
Maximum load
250 kg/lm
This is a fully automated system for gas filling, assembly and pressing of insulating glass units. Th
e tried
and tested system of filling th
e sealed ‚chambers‘ with
gas from the bottom up reduces turbulence to
zero. A system developed by LiSEC, with ‚sepa
rate chambers‘ and sealing bars that a
djust to t
he length
of the glass unit, precisely meters the amount of gas needed
and minimizes gas consumption.
Permanent support even
with 3-fold elements
Permanent support of all glass sheets
Particularly with non-hardened spacer fra
me
s – as would be the case
with the use of TPA – the permanent
support of all glass sheets is a prerequisite for reliable compliance with process tolerances. Permane
nt suppor
t
is a
lso guaranteed with stepped lowe
r edges.
Optimum sealing quality for corners
In combination with the patented Full-Support-Belt transport system, the CleanSeal technology ena
bles
optimum sealing quality for the corners of insulating glass units. The corner areas of the glass shee
ts do not
come into contact with the support jaws. The highly-dynamic, se
lf-regulating and servo-controlle
d metering
system guarantees the
best sealing quality.
Special vacuum lifting device to take off IG unit
s with thermoplastic spacers
Option to use a vacuum li for the unit unload process with simultaneous support of all glass sheets
(triple units)
3
2
1
Options
Leaving gas-filling holes unsealed
Shapes according to LiSEC
shape catalog
3-sided stepped units
4-sided stepped units
Highlights
Quantity- and speed-controlled precision metering system
Homogeneous sealing of corners by
means of spatulas or rollers
Data for shapes can be input manually or transferred online
Options
Special shapes per LiSEC
special shape catalogue
3-sided stepped units
4-sided stepped units
Highlights
A sophisticated control system automatically compen-
sates for fluctuations in the viscosity of the sealant
Thermal monitoring of the material-
specific processing temperature
Clearly organised visualisation
Electronic pre-heating system for
rapid operational readiness
Space-saving design with proven technology
. The VL-1N is a stationary metering unit for one-
or two-component
sealants. Its electronic speed contr
ol ensures perfect sealing even in the corners wh
ere the sealing cavities may
ha
ve varying depths. The sea
led glass units are transported by ch
ains in ord
er to avoid contact with the sealant and
the edges of the glass sh
eet. The transport chain has special support points preventing any kind of contamination.
Compact automated sealing syste
m
VL-1
N
Fastest hotmelt sealing in the world
LVL
-HM
The LVL-HM provides the fastest cycle times in the world and sets new technology standard
s. A fully-
automatic, self-calibrating measurement system compensates for fluctuations in the
viscosity of th
e
sealant. The clearly organised visualisation and the self-teaching contr
ol logic simplify parameterisation
of the system. Ope
rational stability and quality assurance are
the logical results.
Options
Shapes according to the
LiSEC shape catalog
4-side stepped units
Gaps for gas filling
Unit thickness up to 100 mm
Maximum load 350 kg/lm
Maximum load 450 kg/lm
upon request
Width scanner
Highlights
Patented Full-Support-Belt System
Permanent support of all sheets
Operator-friendly and easy maintenance
Optimum corner sealing quality
The patented Full-Support-Belt transport combined with the
CleanSeal technology sets new standa
rds for sealing quality
of multi-sheet IG units. Permanent support of each individual sheet while avoiding all contact betwe
en th
e sheet corners
and the support jaws makes it possible to produce e
ven thermoplastic spacers with minimum tolerances. The highly
dynamic, self-adjusting and servo-controlled dosing system ensure
s highest corner quality without any rewor
k.
Sealing plant for highest corner quality and heavy weig
hts
CLEANSEAL (VFL-1
F)
Highlights
Easy integration into all automated sealing systems from LiSEC
Application of cork pads from the back side
Positioning of cork pads via automatic
program control or individual settings
Up to five rows of cork pads
Highlights
Precise and automatic pressing onto the glass sheet
Application of cork pads from the front side
Positioning of cork pads via automatic
program control or individual settings
Up to five rows of cork pads
Fully automated application of cork pads to the back side of unsealed insulating glass units, making it easily
possible for suction cups to grip the front glass surface and unload the glass units. Th
e vertically movable
applicator heads take off the cork pads from the continuous tapes a
nd apply them to the glass. The number
of cork pads applied and their distance depends on the sheet‘s size measured by the automatic progra
m
control,
or can be individually set.
Automatic Cork Pad Applicator
APKV
Fully automated application of cork pads to the front side of unsealed insulating glass units. The ve
rtically
movable applica-tor heads take off the cork pads from the continuous tapes and apply them to the glass.
The number
of cork pads a
pplied and their distance depends on the sheet‘s size measured by t
he automatic
program control, or can be individually
set.
Automatic Cork Pad Applicator
APKVF
Options
Freezing device to delay the reaction time
Highlights
Hydraulic sealant applicator for pasty 2K materials
For silicone, polyurethane, and polysulfide
Economical PLC control module
Adjustable mixing ratio
Simple and ergonomic handling thanks to
swivelling joints on the hand gun
Compact machine design/positioning of the
system possible using a li truck
Highlights
Rotation can be set to 90°, 180° or 360°
Potentiometer control for the rotating speed
A double suction plate firmly grips the glass units during the sealing process. As th
e sealing
table and the conveyors have the same height, glass units can be e
asily positioned and
moved
on the sealing table. Aer sealing, th
e glass units are automatically lower
ed to the table level.
Th
e sealing table is fitted with four telescopic arms f
or large-sized insulating glass units.
Sealing T
able with Integrated Turning Me
chanism
ER-1
40
, ER-1
00
The MSA-A30 is a pump and metering device for the manual application of two-component sealants. Static
precision mixers ensure optimal mixing of materials. Easy operation is ensured thanks to the automatic
lev
el function for consistent working height of the hand gun, which sets the mixing trumpe
t to a nearly
weightless condition. The extended sealing bracket enables optimized and smooth se
aling also of larger glass
units.
Station for manually se
aling insulating g
lass units
MSA-A30
Watch on
Youtube
Precise sensing device for
the frame seal depth
Tailored nozzle head for
perfect sealing quality
Highlights
Easy placement of sealant drums in the
ram press by means of a pallet jack
Low material loss thanks to small filling volume of the mixers
Easy to use thanks to almost weightless mixing device
Automatic metering of sealant volume
Pump and metering system for the manual application of one- or two-component sealants. Static precision mixers
ensure optimal mixing of materials. The system is easy to use thanks to the automatic level control for maintaining
the selected working height of the sealing gun. An automatic balance control makes the mixing unit seem almost
weightless. The extended sealing bracket enables optimized and smooth sealing also of larger glass units.
System for Manual Sealing of I.G. Units Using 1- and 2-Component Sealants
TAL-60N
SERVI
CE
Machines and systems for flat glass pr
ocessing are in use for many years,
sometimes even for deca
des. Ongoing maintenance and optimisation
are essentia
l to keep performance, e
fficiency and availability at a
consistently high leve
l and to ensure high-quality glass products.
Service P
roducts
Online Support Ho tline Service / Maintenance Training LONGLiFE Spare parts Installation Repairs
Services
From machine installations to modernization of existing systems, we offer a wide range
of services,
and stay on your side as a compe
tent and reliable partner th
roughout the entire life cycle of your
systems. Whether
you need a customized training program, detailed machine inspections, online
support, spare parts or upgrades – the LiSEC service
team will take care of it for you.
We offer you worldwide service and the
fastest possible supply of spare parts.
Facts & figure
s:
More 140 service engineers worldwide Global network with local partners all over the world Spare part deliveries worldwide within shortest time Super-fast problem solving via remote service Compentent technical consultingOnline Support
Telephone support with direct data connection to your LiSEC machinery for the immediate and targeted diagnosis and correction of faults and errors.Machinery
Sunday 10:00 p.m. – Friday 09:00 p.m. (CET) Phone: +43-7477 405-5701 E-Mail: tbe.service@lisec.com Emergency contact for urgent issues outside our working h ours: Saturday 6:00 a.m. – 10:00 p.m. (CET) Sunday 6:00 a.m. – 10:00 p.m. (CET) Phone: +43-7477 405-5701Software
Monday 07:45 a.m. – Friday 09:00 p.m. (CET) Phone: +43-7477 405-5702 E-Mail: support@lisec.com Emergency contact for urgent issues outside our working h ours: Phone: +43-7477 405-5702
Watch on
Youtube
![[x]](index_htm_files/close.png "Schlieen")
Facts and figure
s:
Opene d October 2015 Latest LiSEC technologies 70 employee s Investment: 9 million € since 2015 15 million Euros turnover Approx. 100 customer visits per year Glass stor age with 96 rack positions 2 insulating glass lines 3 cutting lines for float, laminated and special glass Glass processing line „SplitFin“ 1 edge processing machine KSD 1 laminated glass line 1 AEROFLAT tempering furnace Automatic sorting/shuttle logistics Planned ahead maintenance sched ule Automatic production planning and machine add ressing
Competence Center for rese
arch, production and
training in th
e field of flat glass processing
GLASTECH
The new LiSEC Competence Center for re
search, production and training in the field of flat glass processing
was opened in Hausmening at the end of 2015. It aligns completely with the LiSEC claim „all. in.one:solutions“.
The Competence Center „GLASTECH“ makes LiSEC the only machine manufacturer on the market who
profitably processes flat glass. This ope
rator know-how allows LiSEC to share
and therefore fully understand
their custome
rs‘ prob
lems and challenges.
The „GLASTECH“, a LiSEC investment of approximately nine million Euros, accommodates the latest LiSEC
techno-logies for each step of glass processing – from cutting and edge processing to a sophisticated sheet
logistics system to the production of insulating glass units and laminated safety glass including tempering.
In the GLASTECH, flat glass is processed under r
eal life production conditions. The state-of-the
-art plants
and soware applications are also used for
research, testing and training.
Technica
l/Con
struction changes reserved. T
ext and symbol foto
s may show optiona
l
equipment. This publication is prot
ected by copyr
ight. All rights reserved. The use or
reproduction of any of its contents, even pa
rts of it or
in altere
d form, is allowe
d only
with explicit permission of LiSEC.
Tel
Fax
Mail
Web
L
ISEC Austria GmbH
Peter Lisec Straße 1
A-3353 Seitenstett
en
Austria
+43-7477 405-0
+43-7477 405-40
sales@lisec.com
www.lisec.com
